22 Sept 20
Commercial Air Travel
I just completed a trip via commercial air (SW Airlines) to and from MDW (Midway Airport, Chicago) with my usual complement of gear. At MDW, they donā€™t have an X-ray machine, so all luggage is detail-inspected, manually!
There was no issue with any of my equipment, and my luggage all went through normally, arriving at my destination on the luggage carousel, right along with all my flightā€™s other check baggage.
With me, I transported two pistols, several blades, and my FS/M4/SRO Version, along with assorted magazines and ammunition.
Here is some things I recommend:
TSA requires ā€œhardā€ cases for all guns in check baggage. Cases must be ā€œhard,ā€ lockable, and locked.
For my pistols, pistol magazines, and blades, I use Travel Armor cases. These are specifically designed forcommercial air travel, and TSA thinks they are just fine.
Never a problem!
For my M4 (with Steiner P4Xi, mounted), I use a Beretta CX4 Case. It is ā€œhardā€ and lockable. TSA thinks it is also just fine!
It is not substantial enough as a ā€œstand aloneā€ case, but it fits inside my 36″ Eagle Creek Roller Duffel, along with my underwear, etc. Iā€™ve traveled this way with a number of M4s, as well as with my Robinson Arms XCR/M (308), and my POF Revolution rifle (also 308)
Iā€™ve traveled like this on hundreds of flights, without an issue.
I travel with ā€œplain vanillaā€ luggage which does not look like a ā€œgun caseā€

Some details.
The Beretta CX4 case can be ordered from Beretta by itself (without the CX4), but it comes with molded-in dividers that are designed to accommodate the CX4 Carbine. The dividers need to be cut-out in order that an M4 can fit (upper and lower separated). I took mine to a local auto-body shop where they have a router that does the job in a minute or two.
The Beretta CX4 Case is for air-travel only. When I get to where Iā€™m going, I put together my M4 and put it (along with several spare magazines) into a low-profile carry bag for the remainder of my stayIn the past, Iā€™ve used tennis-racket cases for this purpose. They work fine, but wear-out pretty fast!
Iā€™m now using Saviorā€™s 31″ ā€œCovert Case.ā€ It readily accommodates my M4, RA/XCR, POF Revolution (with stocks folded), with optics, and a 30-round magazine, inserted.
The Savior Case is light, well-designed, low-profile, and extremely well made!
I go in and out of hotels with it, and no one gives me, nor it, a second glance!
Of course, I continue to refine my act!
But, the forgoing serves me well!

Beretta
https://www.berettausa.com/en-us/beretta-cx4-storm-original-hard-case/c61730/

Eagle Creek
https://www.eaglecreek.com/shop/wheeled-duffels/orv-trunk-36-ec0a34pb?variationId=275

Savior Covert
https://www.amazon.com/Savior-Equipment-Discreet-Multi-Firearm-Concealed/dp/B07H7W2FBZ/ref=pd_sim_200_3/144-0451780-6682606?_encoding=UTF8&pd_rd_i=B07H7TX2RW&pd_rd_r=afca6dc6-21b5-41a0-9337-cc05f5409335&pd_rd_w=wN9Oj&pd_rd_wg=Dciew&pf_rd_p=37f7dfa1-8c4e-4106-9502-a190ed3a2f4f&pf_rd_r=1P9GT23APXCFMWN36QPT&psc=1&refRID=1P9GT23APXCFMWN36QPT

Travel Armorhttps://travelarmorcase.com/

/John